End-to-End Electronics Manufacturing

JJS Manufacturing offers a complete range of supply chain and manufacturing outsourcing solutions that enable you to spend more time focussing on your core activities, such as: designing new products, marketing, and sales to help grow your business.

Long-term partnerships are built on trust and we have been seen by our clients as a ‘safe pair of hands’ since 1983.

We work with clients that have a clear outsourcing strategy and understand the true value of relinquishing full control of supply chain, assembly, test and logistics functions.

To learn more about the services we offer and how we could support your product through its entire lifecycle click on one of the numbers below to read more.

3 2 1 11 10 4 5 14 12 13 6 7 8 9 YOU DESIGN IT WE BUY IT WE BUILD IT WE SHIP IT YOU SELL IT WE TEST IT
YOU SELL IT 3 2 1 11 10 14 13 12 6 5 4 9 8 7 WE SHIP IT WE TEST IT WE BUILD IT WE BUY IT YOU DESIGN IT

Design for Procurement

Providing effective design for procurement (DFP) expertise across electrical, electronic, mechanical and electro-mechanical disciplines.

  • Reduced time to market
  • Lower material lead-time
  • Minimised material liability
  • Consolidated suppliers
  • Expanded product life-cycle

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Intelligent Supply Chain

Offering experienced procurement, SCM and personnel resources across our three facilities in the UK and Czech Republic.

  • Global sourcing of millions of parts to meet the specific needs of each product and customer
  • Collaborative relationships with approved supplier partners
  • Obsolescence management expertise
  • Sophisticated counterfeit device avoidance processes

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Material Procurement

Helping to take the strain out of your component shortage issues and ensure the reliability of your supply chain.

  • Last time buys of strategic parts
  • Sourcing of obsolete parts
  • Inspection, verification and test of electronic components in a dedicated laboratory
  • Supply of full kits for manufacture elsewhere

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Design for Manufacture Support

A critical element of the overall product design process that focuses on assembling your product in the most cost-effective manner, in the shortest possible timeframe and to the highest quality.

  • Enhanced manufacturing productivity
  • Improved product reliability
  • Reduced/simplified maintenance
  • Increased customer satisfaction
  • Safeguarding your product’s viability through its life-cycle

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Specialist PCB assembly services

Managing the initial production of prototypes (as part of our NPI process) through to the manufacture of complex, multi-technology PCBAs in low to medium volumes.

  • Both conventional through-hole and surface-mount assemblies
  • Leaded and RoHS compliant products
  • Initial design concepts to full production
  • New product introductions, on time and within budget

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Box Build assembly

An integral element of JJS’s turnkey electronics manufacturing solutions, from putting a PCBA in a simple enclosure (and connecting it to a user interface and display) to building a complete machine with hundreds of sub-assemblies and tens of thousands of parts.

  • Cables
  • Harnesses
  • Complex looms
  • Backplanes
  • Sub-modules
  • Complex electromechanical assembly
  • Electro-pneumatic assembly
  • Integration and assembly of high mix, high complexity products

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Cable and Wiring Looms

From simple point-to-point cable assemblies to complex wiring harnesses, and multi-component assemblies. Our highly trained engineering and assembly teams will manage the whole process, from prototype through to volume production.

  • Process of cable from 36AWG to 6AWG
  • Suitable for use in demanding environments including medical, surgical and high-end audio
  • Dedicated build cells featuring Schleuniger and Seno automatic cable cut and strip machines

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Control Cabinet build and panel wiring

For expert provision and integration of wiring looms, 19” rack systems and control cabinets, from single or multiple panel rack systems through to full custom control cabinet suites.

  • Ideal for multiple identical cabinet installations
  • Customised control cabinet enclosures with safety glass, mesh and steel ventilated doors
  • Delivered to precise customer specifications in low to medium volumes

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Electro-mechanical assembly services

Delivering complex electro-mechanical “(mechatronics”) assemblies that demand high levels of skill, precision and consistency.

  • Awareness of critical engineering tolerances
  • Testing of mechanical and pneumatic assemblies
  • Lean manufacturing principles including electronic documentation, dual-language work instructions and robust variant management controls

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Design for Test

Design for Test (DFT) ensures that the right testability features are incorporated into hardware product designs from the very start of the design process.

  • Enhanced diagnostic ability
  • Increased test coverage
  • Reduced test times
  • Simpler test requirements

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Test Solutions

Our qualified test technicians and engineers will vigilantly test your products according to your needs.

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Outbound Logistics

Providing a wide range of outbound logistics solutions that guarantee your products are delivered on-time and in full.

  • Next day delivery (UK and global) and same day delivery (UK) through dedicated couriers
  • Pre-scheduled deliveries to suit end-user sites
  • Proven experience in product marshalling and managing consolidated shipments to site
  • Logistics staff who are fully certified in slinging and banksman duties
  • Custom packaging design support
  • Provision of customs documentation

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Postponement Manufacturing

Offering a range of highly responsive late-stage configuration and configure-to-order manufacturing services that enable you to meet your demand forecasting challenges.

  • High levels of product differentiation and supply chain efficiency
  • Proven after build services for manufacturing
  • An agile gateway to Europe for UK and USA-based customers via our CEE manufacturing facility in Chomutov, Czech Republic

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Repair and Rework

Providing bespoke repair, rework, remanufacture, upgrade and modification services to optimise your product lines and help you meet your supply chain needs.

  • Identifying the cause of faults to assist in future product improvements
  • Assisting with the remanufacture or repackaging of rejected or discarded items
  • Enabling economic repair of items that are failing in the field
  • Providing modification or repair of a product prior to being sold

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executive guide outsourcing eBook

An executive guide to outsourcing your electronics manufacturing

Guidance on outsourcing and what repercussions such a decision can have.

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