JJS Manufacturing's origins lay in custom cable and wire loom assembly. We have significant skills and expertise to bring to customers’ products.

For OEMs requiring simple cable assemblies through to complex wiring harnesses, you can be confident that JJS will provide a high-quality service.

With our dual facilities in the UK and the Czech Republic, we can manufacture a broad range of cable assemblies, from prototype to volume production. We also co-ordinate the entire supply chain and provide certifiable traceability.

JJS has a breadth of experience gained producing simple point-to-point cables and straightforward looms, to multi-component assemblies and complex looms. We can process cable from 36AWG to 6AWG for use in demanding environments, including medical, surgical or high-end audio.

We have highly trained engineering and assembly teams to assist with design and carry out the assembly and support for all your cable and loom requirements.

Our dedicated build cells feature Schleuniger and Seno automatic cable cut and strip machines and are designed for low volume complex harnesses through to medium volume cable assemblies. We can accommodate various cable types, including coaxial - and have several automatic crimp machines for a host of manufacturers, such as JST, Harting and Amp. Cable assemblies are continuity tested, usually with Banair or Cirris automated equipment, before shipment or use in higher level assemblies.

Whether your requirement is for a single single-ended wire or a full harness complete with connectors, switches and fuses, you can be confident that we will provide a high-quality service, right first time.

WATCH THE VIDEO Cable assembly

JJS bespoke cable assembly servicescable assembly services

  • Manufacturing bespoke cable assemblies
  • Complex loom manufacturing
  • Prototypes
  • Engineering support for:
-  optimising processes
-  component usage advice
-  improving product quality, cost and assembly efficiency
  • Development of tooling and dedicated production cells
  • Wire preparation with automatic cut, strip and termination
  • Full traceability through use of bar-coded serial number/part code marking
  • Test and test development
10 steps to outsourcing electronics manufacturing

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