We are well aware of the threat of counterfeit components to electronic supply chains. Counterfeiting is a longstanding problem with the ability to grow in magnitude and scope if we are not vigilant. Which in turn, presents the electronic manufacturing industry with concern over genuine economic and innovative growth.
Although government pressure and private resources like those offered by ERAI Inc have helped minimise the risk of counterfeit components from entering the supply chain, there is still and will most likely continue to be, a prominent threat.
So, what can you do to minimise this risk? Well, one of the most important things you can do to protect your supply chain is understand the ways in which you can detect counterfeit parts. In this blog post we explore five different ways to detect counterfeit electronic components, so you can stay one step ahead in protecting your supply chain.
1) Sizing discrepancies
By measuring the component height, length and width and then comparing these to the manufacturer’s specifications can give an indication that the part is genuine. If the measurements don’t match the manufacturer’s specifications, or there are variances across the batch you have received, then further investigation would be required.
2) Marking authenticity
Blacktopping is a common technique used by counterfeiters which involves a thin layer of blacktopping material to cover the original part numbers and details. This is then re-printed with false markings in order to purposefully present the part as something that it isn’t. Arguably blacktopping is one of the most common techniques used by counterfeiters. This is obviously a cause for concern as the part you receive may be completely different to the part you ordered.
So how do you test for marking authenticity? A common test is to use an Acetone wash which is applied to the surface of a component helping to remove false printing or reveal the remnants of previous markings.
3) X-Ray inspection
X-Ray inspection is a technique to examine the inner workings of the component. X- Ray can be used to show evidence of counterfeiting by highlighting the die, wire bonds and and any possible signs of delamination. Why is this important? Well, by examining the internals and comparing them to manufacturer specifications or controlled images of authentic parts, you will be able to determine whether the part is genuine.
4) Electrical Testing
Conducting electrical testing on suspect components can give you a better idea of whether the part is genuine or not by comparing the results to the tolerances recorded by the manufacturer. If the results are significantly different to the industry specifications then further investigation would be required.
If the other checks mentioned above are not conclusive, or you still have concerns over the authenticity of a part, it may be necessary to carry out decapsulation or ‘de-lidding’ of a sample component.
There are various techniques to carry out this process, often involving an acid solution, which therefore makes the process destructive. However, once this process is complete you can see the inner workings of a part using a high powered microscope to visually inspect and verify factors such as:
- manufacturer markings
- defects to the die
- typography is correct
- part numbers are accurate and authentic.
Identifying counterfeit components can be difficult as there may be more than one reason behind components failing individual tests. Component manufacturers have been known in the past to make production errors and then remark components themselves. So, not everything that looks suspect, is necessarily a counterfeit device.
However, by using multiple detection tests to examine incoming components you stand a far better chance of minimising the risk of suspect devices entering your supply chain. You also provide your customer, the end user with greater confidence that when they take the product out of the box, or install it alongside their machinery, it will work first time, error free.
Image by Kurt Faler